Biogas Plant – wicon.in

Project Type

Bio-CBG / Bio-CNG Plant Automation Solution

Location

Raiyani Greensphere Corporation, Rajkot

Remote I/O Panel

Automation Panel

Challenges

Managing varying feedstock composition and maintaining stable gas generation
Achieving efficient digestion and maximizing methane yield
Controlling continuous feed preparation and dosing operations
Maintaining stable digester operating conditions for biological efficiency
Optimizing gas purification and methane concentration in PSA operation

Solution Delivered

Wicon Automation delivered a complete Power, Automation & Control solution for the Bio-CBG/Bio-CNG facility including:

Remote I/O panel

SCADA System

Remote I/O panel

Digester

Remote I/O panel

SCADA System

PCC Panel for power distribution and protection

PLC Based Automation System for complete process sequencing and control

MCC Panel for process motor control and operational reliability

SCADA Monitoring & Visualization System for centralized operation

Key Features

Feed Preparation Automation for controlled feeding and material handling
Digester Automation for stable biological process control and optimized retention conditions
PSA (Pressure Swing Adsorption) Automation for efficient gas purification and methane enrichment
Automated process interlocks and intelligent equipment sequencing
High Methane Recovery through controlled process automation and gas optimization

Results

Improved methane generation and gas recovery efficiency
Stable and continuous plant operation under varying feed conditions
Reduced manual intervention and operational variability
Enhanced process visibility and faster response to operating conditions
Improved energy utilization and process reliability
Optimized feed-to-gas conversion performance
Reliable Bio-CBG production with improved overall plant efficiency

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