Solid Waste Treatment Plant

Project Type

Location

SMS Group, Butibori MIDC

iMCC Panel

Challenges

Maintaining stable incinerator operation under varying solid waste loading conditions
Ensuring safe and reliable process control across multiple plant sections
Reducing manual intervention and improving operational consistency
Requirement for centralized monitoring, alarms, and process visibility
Optimizing energy consumption and equipment performance

Solution Delivered

Wicon Automation delivered a complete Power, Automation & Control solution for the Solid Waste Treatment Plant using Incinerator Technology, including:

SCADA System

PLC panel

iMCC Panel

MCC Panel with ABB Variable Frequency Drives (VFDs) for efficient motor control and energy optimization

SCADA System for real-time monitoring, control, alarms, and historical data

Automatic operation logic with equipment protection and fail-safe control

Siemens S7-1500 PLC Controller for centralized automation and process sequencing

Integrated field instrumentation and plant interlocks

Key Features

Primary Furnace Automation for controlled waste combustion process
Secondary Furnace Automation for optimized combustion efficiency and process stability
Lime Silo Automation for accurate dosing and material handling control
Cyclone Separator Automation for efficient particulate separation and process management
ABB VFD-based speed control for optimized equipment performance
Siemens S7-1500 PLC for reliable and scalable automation
Centralized SCADA monitoring, alarms, and historical trending
Real-time process visualization and event logging
Enhanced operational safety and plant availability

Results

Improved process stability and plant efficiency
Reduced manual operation and downtime
Optimized energy consumption through VFD control
Faster response to alarms and process deviations
Increased operational reliability and overall plant performance

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